Automation Control System
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Product Description
Rising-tube ignition device
Innovative Technology: Develop a new electric‑heated igniter to enable automatic ignition of raw gas in the coke oven riser without opening the cover, thereby reducing manual intervention, minimizing environmental pollution and the occurrence of “blowout” phenomena, and resolving the issue of smoke emissions.
Key technologies: This igniter features a low failure rate and a long service life, operating at a safe 24 V supply voltage.
| Resistance wire | Ignition electrode | Electric heating ignition | |
| Technical Principle | When current passes through the resistance wire, it glows red and generates heat, serving as an ignition source. | The mains voltage is stepped up to 7,000 V and transmitted via the ignition wire to the front end of the spark electrode, where it discharges. Energy is released directly without storage, resulting in a high firing frequency but very low spark energy. | The mains electricity is stepped up to 2,500 V by a transformer, then converted to direct current to charge the energy-storage capacitor. Once the capacitor is fully charged, the stored energy is discharged through a discharge tube, an inductor, and an ignition cable to the spark plug, releasing it in an instant. |
| Stain resistance | After repeated heating and cooling, the resistance wire loses its toughness and becomes prone to deformation and breakage. | The unipolar structure forms a discharge circuit with the earth, resulting in stringent environmental requirements and poor resistance to contamination; moreover, it exhibits unreliable ignition when exposed to moisture or carbonization. | A special ceramic material is positioned between the two electrodes. It delivers high spark energy and exhibits excellent self‑cleaning and stain‑resistance properties. |
| Power requirements | A separate power cabinet is required. | No separate power cabinet required. | No separate power cabinet required. |
| Service life | Three to six months | It gradually deforms during use; once the deformation exceeds the discharge gap, it must be replaced. | The igniter tip should be replaced at least once a year, though it can typically last up to three years. |
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Smart Wireless Temperature Sensor
Innovative Technology: The company’s proprietary wireless temperature‑sensing sensor is widely applicable across various settings, enabling real-time wireless data transmission. When paired with a wireless temperature data logger, it allows remote display of measured temperatures and offers alarm and trend‑curve query functions. Via standard communication protocols, it seamlessly integrates with DCS and PLC systems. It features long‑life battery power, ultra‑low power consumption, a hermetically sealed metal housing, and robust networking capabilities.
Key technologies: Ultra-low-power wireless transmission technology, wide-range high-precision temperature measurement, and high-level protection design.
Measurement range: -200℃ to 500℃ (with thermistor or thermocouple options depending on the industrial control application), LCD display (optional), measurement accuracy: ±0.5%; power consumption: average operating current approximately 100 mA; explosion-proof rating: Exd IIC T4/T5/T6 Gb; protection rating: IP66.
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Automated control
Innovative Technology: With system integration, intelligent control, and end-to-end service as its core innovation pillars, it enables the customized development of control strategies tailored to diverse process conditions, thereby achieving visibility, controllability, and optimization throughout the production process.
Key technologies: End-to-end automated integration technology and highly reliable electrical switchgear design.
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Monotonous
Technological Innovation: A next-generation pressure stabilization system for coke oven carbonization chambers has been developed, ensuring stable pressure in each chamber throughout the coking process. This reduces pollutant emissions during coal charging and coking, enhances the environmental performance of coke ovens, improves the operating environment, increases the level of automation in coke oven operations, and extends the service life of the ovens.
Key technologies: A standard butterfly valve with an approximately equal-percentage flow‑control characteristic is ingeniously integrated above the water seal valve, enabling coordinated control to achieve time‑segmented, automated, and precise regulation of the pressure in a single‑chamber carbonization furnace.
Function Description |
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According to vehicle signals, coordinate with the sealed coal-loading car or the smoke-extraction car to perform smokeless coal loading. Fully automated coal charging and coke discharging operations in the riser system |
In the system’s local operation mode, on-site equipment can perform emergency interlock operations. Remote/Local Operation of Individual Equipment |
Based on the carbonization chamber bottom pressure profile, set the staged regenerative gas‑pipe pressures and achieve precise adjustment. Single-hole carbonization chamber / Pressure regulation |
Under the premise of ensuring ultra-low emissions of coke oven flue gas and pollutants, the gas collection main is operated under slight positive pressure. Micro-/Positive-Pressure Operation of the Gas Collection Pipe |
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Jiangsu Longye Energy‑Saving Technology Co., Ltd. is a comprehensive energy‑saving and emission‑reduction service provider that integrates R&D, design, manufacturing, engineering general contracting, and operation‑and‑maintenance services.
Learn more →Jiangsu Longye Energy-Saving Technology Co., Ltd.
Phone:0519-85258626
Email:longyetech@jslyjn.com
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